Boring and Sealing Rock with Directed Energy Millimeter-Waves

Abstract:

Millimeter-wave directed energy is being investigated to penetrate into deep crystalline basement rock formations to lower well costs and to melt rocks, metals, and other additives to seal wells for applications that include nuclear waste storage and geothermal energy. Laboratory tests have established that intense millimeter-wave (MMW) beams > 1 kW/cm² can melt and/ or vaporize hard crystalline rocks. In principle this will make it possible to create open boreholes and a method to seal them with a glass/ceramic liner and plug formed from the original rock or with other materials. A 10 kW, 28 GHz commercial (CPI) gyrotron system with a launched beam diameter of about 32 mm was used to heat basalt, granite, limestone, and sandstone specimens to temperatures over 2500 °C to create melts and holes. A calibrated 137 GHz radiometer view, collinear with the heating beam, monitored real time peak rock temperature. A water load surrounding the rock test specimen primarily monitored unabsorbed power at 28 GHz. Power balance analysis of the laboratory observations shows that the temperature rise is limited by radiative heat loss, which would be expected to be trapped in a borehole. The analysis also indicates that the emissivity (absorption efficiency) in the radiated infrared range is lower than the emissivity at 28 GHz, giving the MMW frequency range an important advantage for rock melting. Strength tests on one granite type indicated that heating the rock initially weakens it, but with exposure to higher temperatures the resolidified black glassy product regains strength. Basalt was the easiest to melt and penetrate, if a melt leak path was provided, because of its low viscosity. Full beam holes up to about 50 mm diameter (diffraction increased beam size) were achieved through 30 mm thick basalt and granite specimens. Laboratory experiments to form a seal in an existing hole have also been carried out by melting rock and a simulated steel casing.