Wettability control on fluid-fluid displacements in patterned microfluidics

Abstract:

Two-phase flow in porous media is important in many natural and industrial processes like geologic CO2 sequestration, enhanced oil recovery, and water infiltration in soil. While it is well known that the wetting properties of porous media can vary drastically depending on the type of media and the pore fluids, the effect of wettability on fluid displacement continues to challenge our microscopic and macroscopic descriptions. Here we conduct two-phase flow experiments via radial displacement of viscous silicone oil by water, in planar microfluidic devices patterned with vertical posts. These devices allow for visualization of flow through a complex but well-defined microstructure. In addition, the surface energy of the devices can be tuned over a wide range of contact angles, allowing us to access different wettability conditions. We use a fluorescent dye to measure the in-plane water saturation.

We perform constant-rate injection experiments with highly unfavorable mobility contrast (viscosity of injected water is 350 times less than the displaced silicone oil) at injection rates over four orders of magnitude. We focus on three particular wetting conditions: drainage (θ=120°), weak imbibition (θ=60°), and strong imbibition (θ=7°). In drainage, we observe a transition from viscous fingering at high capillary numbers to a morphology that, in contrast with conventional knowledge, is different from capillary fingering. In weak imbibition, we observe an apparent stabilization of flow instabilities, as a result of cooperative invasion at the pore scale. In strong imbibition, we find that the flow behavior is heavily influenced by a precursor front that emanates from the main imbibition front. The nature of the precursor front depends on the capillary number. At intermediate capillary numbers, the precursor front consists primarily of corner flow that connects the surface of neighboring posts, forming ramified fingers. The progress of corner flow is overtaken by the spreading of precursor film (~1 um thick) at lower capillary numbers. The ensuing main imbibition front preferentially invades areas already coated by the precursor film, forming a more compact invasion pattern. Our work demonstrates the important, yet intricate, impact of wettability on the morphology of fluid-fluid displacement in porous media.