Reducing the Liquid Helium Consumption of Superconducting Rock Magnetometers (SRMs) used in Paleomagnetic and Rock Magnetic studies: Gallium Lubrication of Gifford-McMahon Cryocoolers Leads to a Dramatic Increase in Cool-down Efficiency, and a Drop in Liquid Helium Consumption

Abstract:

Two-stage Gifford-McMahon helium-gas cryocoolers have been used for the past 40+ years in a wide variety of cryogenic applications, including reducing the liquid helium consumption of SRMs. However, the cooling efficiency depends greatly on the friction of the displacement pistons, which need to be replaced every few years. This and the rising cost of liquid helium are major headaches in the operation of modern paleomagnetic laboratories. Although the development of efficient pulse-tube cryocoolers has eliminated the need for liquid helium in new superconducting magnetometers, there are still nearly 100 older SRMs around the globe that use liquid helium.

In a failed attempt to replace the Gifford-McMahon unit on one of Caltech’s SRMs with a pulse-tube, we irreversibly contaminated the cylindrical surfaces of the stainless-steel heat exchanger with a thin film of gallium, a non-toxic metal that has a melting temperature of ~ 30˚C. Liquid gallium will diffuse into other metals, altering their surface properties. We noticed that the next cryocooler-assisted cool down of the SRM went nearly twice as fast as in previous cycles, and the helium boiloff rate for the past 2 years has stabilized at less than half of its average over the past 30 years. It seems that the thin layer of gallium may be reducing the sliding friction of the Gifford-McMahon cryocoolers. We recently tested this on a second SRM, with similar results. We found that the inner cryocooler surface reached its equilibrium temperature in about 1/3 of the time that it took in previous cool-down cycles. WSGI also confirmed that this cool-down was unusually efficient compared to other instruments they have built. Subsequent records of the helium gas boiloff show that this system is also running at about half of its former loss rate. Based on these two results, we tentatively recommend this simple procedure any time cold-head swaps are performed on these cryocoolers.