Application of Cement Science to Improved Wellbore Infrastructures Mileva Radonjic and Darko Kupresan Craft & Hawkins Department of Petroleum Engineering, Louisiana State University, USA Corresponding author: mileva@lsu.edu Key words: micro-annular gas flow, nano-properties of wellbore cements, micro-porosity

Abstract:

Recent focus on carbon emission from cement industry inspired researchers to improve CSH properties by reducing Ca/Si ratio at the nanoscale, and lower porosity (permeability) of hydrated cement at micro scale. If implemented in wellbore cement technology, both of these efforts could provide advanced properties for wellbore infrastructure. These advancements would further reduce the issue of leaky wellbores in fluid injections, hydraulic fracturing and subsurface storage for existing operating wells. Numerous inadequately abandoned wells, however, pose more complex engineering problems, primarily due to the difficulty in locating fluid flow pathways along the wellbore structure. In order to appreciate the difficulty of this problem, we need to remind ourselves that:

• a typical 30,000-ft. wellbore with an average production casing of 8 inches in diameter can be presented in scale by a 6-m long human hair of 150 μm
• these structures are placed in the subsurface, often not just vertical in geometry but deviated close to 90° tangent where monitoring and remediation becomes demanding
• and if we consider that wellbore cement is not continuously placed along the wellbore and it is approximately 1/10 of a wellbore diameter, we can see that the properties of these materials demand application of nano-science and a different scale phenomena than perhaps previously acknowledged.

The key concept behind Ca/Si reduction associated with improved mechanical properties is traditionally achieved chemically, by addition of supplemental cementitious materials. In our study we have tried to evaluate CSH alterations due to mechanically induced phase transformation. The data suggest that confined compression-extrusion of hydrated wellbore cement and the consequent propagation of pore water can change cement composition by dissolving and removing Ca, therefore reducing Ca/Si of cement phases. The advantage of this approach is that the process is less impacted by pressure/temperature oscillations found in subsurface conditions. In addition, we have proved experimentally, that even cement samples stored in corrosive environment for two years can successfully be treated and healed by confined compression of tubular expansion for purpose of microannular gas flow remediation.