Engineering Design and Testing of a Novel High-Resolution Trace-Metal Clean Sampler for Profiling and Long-term Deployment Applications
Engineering Design and Testing of a Novel High-Resolution Trace-Metal Clean Sampler for Profiling and Long-term Deployment Applications
Abstract:
Design, assembly, and testing of a novel in-situ sampler for automated high-frequency trace-metal clean sampling at ocean moorings was undertaken with the goal of improving marine data density for iron (and other metals) by up to a factor of ten relative to existing samplers. Target characteristics are: modular, flexible use (profiling, static moorings, AUV-deployed), high capacity (100-200 samples), low power, low cost ($3k per ~100-samples), ability to collect filtered + unfiltered samples, and simple assembly. Smaller sample volumes (10mL) are enabled by recent innovations in analysis techniques, while use of off-the-shelf components enables lower cost and faster development time, although attention must be taken to verify trace-metal cleanliness of materials in commercial products. Standard polypropylene syringes (tips with lock fittings) are adapted as sample chambers through fabrication of a dual (viton) o-ring replacement plunger to prevent barrel contamination between acid washing and sample collection. Syringes are mounted along a (pumped) sampling channel machined into a modular custom-designed 7.5in. HDPE ring; successive rings stack, fitted around the central 3 in. PVC pressure housing containing the pump, batteries, and temperature and pressure sensors. Optional filtering (0.45um) is easily added at the inlet to the pumped sampling line. Syringes, pre-filled with acid for sample preservation, are held “closed” using plastic zipties connected to the plunger pull; individual syringes are selected for filling by breaking a 0.003in. wire (e.g., stainless steel, gold-plated tungsten/rhenium) with a pulse of current or by melting the ziptie loop using a nichrome wire. Multiplexed addressing minimizes required microcontroller output pins and wires between the free-flooded collection chamber and the pressure housing. A novel, custom rotating inlet mounting scheme ensures that the pump tubing inlet remains positioned approximately 1m upstream of the sampler.
